Mechanical Qaqc

Job Description of a Mechanical Quality Engineer 2022| Responsibilities | Duties | Piping | Tank | Refinery | Construction | Manufacturing Industry

Roles and Responsibilities of a Mechanical Quality Engineer (QA/QC) are to play the anchoring role in Quality Assurance and Quality Control of a Construction or Manufacturing projects. Major Duties of a Mechanical Quality Inspector are Quality Assurance Planning (QAP), Inspection Test Plan (ITP), Quality Management Systems (QMS), Nondestructive Testing (NDT), Welder Performance Qualification (WPS), Daily progress reporting, Material Inspection, Quality Audit, Generate Project Quality Report (PQR) and Non-conformity Report (NCR).

Do you want to know in detail what a Mechanical Quality Engineer (QA/QC) does? What you should look for in a Mechanical QA/QC Engineer Resume? What are the points you should include in your Mechanical Quality Engineer CV? Please read below.

Responsibilities of a Mechanical Quality Engineer (QA/QC):

  • Possess excellent interpersonal, analytical, troubleshooting and team building skills with proven ability in establishing quality systems / procedures and planning / managing resources.
  • Establishing Quality Management Systems (QMS) across various processes to reduce rejection/repair levels and ensure high quality standards at all the stages of production.
  • Implementing stringent measures to ensure high quality standards at all the stages of production and reduce rejection/repair levels.
  • Reviewing Welder Performance Qualification (WPS) & Project Quality Report (PQR) and job procedures.
  • Ensuring complying with specified requirement for the incoming materials.
  • Witnessing of Welder Qualification test as per WPS.
  • Reviewing of register contractor wise for the welding consumables for storage/issue / utility
  • Conducting Internal audit of subcontractors/vendors.
  • Inspecting the fit-up and weld visual of Structure & Piping as per code requirements & specification.
  • Inspecting the alignment of Structure and piping as per drawing, codes and standards.
  • Undertaking line checking through Isometric drawing, General Arrangement drawing, P&ID.
  • Monitoring the welder’s performance through repairs & controlling.
  • Identifying the root causes of the welding related problems and taking the corrective and preventive action.
  • Preparing & maintaining ISO documents as per Quality control system.
  • Interpreting the Radiography film & Acceptance.
  • Reviewing loop wise Line History Sheet (LHS) of piping.
  • Carrying out mechanical completion activities as per drawing and Specification.
  • Inspection carryout the hydro test & pneumatic test.
  • Carrying out Pre-commissioning activities of piping & structure as per Project specification.
  • Preparing & maintaining QA/QC documents.
  • Preparing All ASME Documents of Welding & Inspection.
  • Preparing & maintaining ISO documents as per Quality control system.
  • QA/QC and NDT Procedures for piping & structure.
  • Structure Fit-up & weld Visual Inspection as Approved Drawing with client specification.
  • QAP and ITP preparation and approval from clients.
  • Material inspection: Visual, dimension, verification of correctness, identification and correlation with manufacturer’s test certificate.
  • Review of welding procedure and performance qualification record.
  • Inspection of CS, SS, DSS and Alloy Steel Piping of weld joints.
  • Check applicable welding procedures and welders are being employed for welding.
  • Qualify welding procedure and welder as per ASME Sec IX.
  • Verify correctness of consumables and proper baking / storage.
  • Decide required NDT methods for all welds as per Specifications & NDT Plan.
  • Carried out Heat Treatment of piping.
  • Welding electrode pre-backing treatment, if necessary.
  • Review of Welding Procedure Qualification Records and Welding Operators Certificates.
  • Review of PWHT Charts.
  • Flow up of weld repairs and guidance to welder to avoid repairs in future.
  • Preparation of QA/QC Documents and Testing Packages.
  • Execution of job as per codes & standards.
  • Conducting Mechanical Clearance of Piping Loops.
  • Conducting Hydrotesting & Leak testing of completed piping loops & systems.
  • Preparation of Final Loop Files along with AS-BUILT Drawings and the Submit the same to Client.
  • Carried out PMI for material and welds as per procedure.
  • Loop Inspection for mechanical clearance and Box Up.
  • Involved in client quality audit.
  • Handling of subcontractor manpower.
  • Deployment of RT source as per requirement.
  • Review of Documents related to the project like Project Quality Plan, Project Scope of Work, Submitted Quality Control Procedures, etc.
  • Witness of Welding Procedure Qualification and Welder Performance Qualification.
  • Raw Material Inspection to confirm its compliance to Material Test Certificates.
  • Ensure Sound Fit up, Visual, Dimensional Inspection and Monitoring of Welding parameters prior and during welding as per the Approved WPS.
  • Ensure Pre Heat and Inter-pass Temperature levels are maintained during welding.
  • Carrying out Visual Inspection & ensure NDT coverage applied as per contract and Co-ordination with NDT Personnel’s.
  • Radiographic Film Viewing and Interpretation.
  • Witness of Tie in welding activity.
  • Ensure the excavation of repair area and welded as per Procedure.
  • Preparation and follow up for Closing of Punch lists.
  • Maintaining Welder’s Continuity and Performance Records.
  • Review of Hydrostatic Test Packages, Monitoring of Test & ensuring procedures are adhered to contract requirements.
  • Witness of hydrostatic test for valves.
  • Ensure all required Inspections for Stage Wise Clearance / Final Clearance of Materials for Blasting & Painting or further Processes.
  • Witness of all stages of blasting and coating operation, i.e. surface profile measurement, wet and dry film thickness measurement, holiday testing, repair of damaged coating, etc.
  • Raising and resolving Non-Conformation Report (NCR).
  • Ensure Safety is adhered at all levels to Personnel, Equipment and Environment. 
  • Maintaining Quality Documents and all Inspection Reports.
  • Review and Final Package Submission of Quality Dossiers.
  • During the Shop inspection of the above, Inspected Incoming Materials & Material Traceability, Qualification of Welding Procedure, Stage-wise Inspections, Visual Inspection, NDT co-ordination, review of Calibration certificates, witness hydro / pneumatic test, monitoring Pre heat and PWHT activities.
  • Appraise product quality in accordance with the Project quality Plan, Test Plan and determine conformity & non-conformity.
  • Provide interpretation of applicable codes & specifications & customers requirements.
  • Document any deviation, clarification & waivers through NCRs.
  • Responsible to check that all quality related documentations for completeness of equipment’s and systems.
  • Ensure that all the requirements of Project Technical Specifications, Approved Project Procedures and Drawings are followed and implemented.
  • Review and approval of Quality plans, NDE procedures, Hydro test procedure, etc.
  • Witness of NDE tests viz. LPI, MPI, UT, RT (Films review).
  • Witness of Pressures Tests, PQRs tests and Welders qualification tests.
  • Review / Approve NDE & Weld map.
  • Surveillance of in process activities and random auditing.
Mechanical Quality Engineer inspecting piping
Mechanical Quality Engineer (dreamstime.com)

How to become a Mechanical Quality Engineer:

Educational Qualification requirement to become a Mechanical QA/QC Engineer is Diploma in Mechanical Engineering (DME) or Graduate in Mechanical Engineering (BE/BTech) from an accredited Institute/College approved by AICTE in India.

Technical Skills required for Mechanical Quality Engineer (QA/QC):

  • Quality Assurance Plan (QAP)
  • Inspection Test Plan (ITP)
  • Quality Management System (QMS)
  • ASNT Level-II Certification in (UT, LPT, RT, VT and MPT) Non-Destructive Testing (NDT) method: –
    1. Ultrasonic Testing (UT)
    2. Liquid Penetrate Testing (LPT)
    3. Radiography Testing (RT)
    4. Visual Testing (VT)
    5. Magnetic Particle Testing (MPT)

Software skills Required for Mechanical Quality Engineer (QA/QC):

ERP solution

MS-Word, MS-Excel, MS-Power Point

Quality test software

AutoCAD

What is the job scope of Mechanical Quality Engineer (QA/QC) in the industry?

Mechanical Quality Engineer are required and hired in every Heavy Engineering industry like Oil and Gas, Refineries, Petroleum, Piping, Tankage, Steel, Aluminum, construction industry, real estate etc. Mechanical Quality Engineer are hired in Greenfield, Brownfield projects for large factory set up, expansion or revamp projects. Mechanical Quality Engineer have very high demand in EPC companies. Mechanical Quality Engineer Engineers have huge contribution in Infrastructural Projects like hydropower, thermal power industries.

Salary of Mechanical Quality Engineer (QA/QC) (in India):

Average Salary per annum0 – 5 Years5 – 10 years10 – 15 years15 and above
Diploma EngineerUp to 3 Lacs3 to 5 Lacs5 to 8 Lacs8 Lacs to 20 Lacs
Degree EngineerUp to 4 Lacs4 to 8 Lacs8 to 15 Lacs15 to 30 Lacs

Salary may vary depending upon the experience and expertise.

F.A.Q:

There are high demands of Indian Mechanical QA/QC Engineers abroad especially in Middle east countries (Gulf), South Africa, Canada, Australia.

Yes, he can if the person imbibes project management skills while working on any project closely with superior Project manager.

No. The ITI holder should get Diploma certificate at least to be a Mechanical Quality Engineer.

Also Read:

Job Description of a Project Manager – Mechanical

Job Description of a Residential Construction Manager – Mechanical

Job Description of a Mechanical Planning Engineer

86 thoughts on “Job Description of a Mechanical Quality Engineer 2022| Responsibilities | Duties | Piping | Tank | Refinery | Construction | Manufacturing Industry”

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